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Company Overview: FXI is a leading producer of foam innovation in the Bedding, Furniture, Industrial, Home & Office, Healthcare, and Transportation markets. We have made it our mission to provide tailored solutions that delight our customers and consumers. With our corporate headquarters, high-tech research and development facility, and multiple manufacturing locations in North America, FXI has built a culture of innovation and achievement that is recognized by customers, suppliers and peers. Our products include finished goods, sub-assemblies, services, and raw materials for OEMs, fabricators, and retailers. You will find FXI's foam innovations inside, around, and under yourself in countless applications. Everywhere foam goes, FXI's innovations lead the way! Won't you join us? Responsibilities:
Review engineering prints, procedures, customer-specific requirements, and regulatory standards for accuracy and applicability.
Investigate, troubleshoot, and address customer-reported defects related to manufacturing processes.
Collaborate with Manufacturing to develop and maintain Flow, PFMEA, Control Plans, and PPAP documentation.
Support, develop, and maintain Work Instructions (WIs).
Utilize quality tools such as Cause and Effect, SPC, and Pareto Charts to analyze and improve process parameters.
Oversee corrective actions and manage nonconforming materials affecting manufacturing and support processes.
Work closely with production, R&D, quality, and engineering teams to resolve manufacturing issues and drive improvements.
Assist Development teams in implementing new equipment, process enhancements, and design modifications.
Lead and support Continuous Improvement projects and quality initiatives.
Conduct product and process audits to ensure compliance with internal and external requirements.
Maintain logs, reports, and process indicators for quality performance tracking.
Identify root causes of nonconformances and technical issues, implement effective solutions, and verify resolution.
Support the design and development of new processes using continuous improvement methodologies to meet customer requirements.
Perform additional duties as assigned by the Quality Manager or designee.
Qualifications: Education:
Bachelor's degree in Quality Engineering, Mechanical Engineering, or a related technical field.
An Associate's degree with 15+ years of documented work experience may be considered.
Language Skills:
Ability to read and comprehend technical documents, specifications, drawings, production and purchase orders, requisitions, and policies.
Strong verbal and written communication skills in English.
Experience:
Mathematical Skills:
Proficiency in basic math functions (addition, subtraction, multiplication, and division) with the ability to review and edit spreadsheet formulas.
Technical Skills:
Working knowledge of ISO 9001 or IATF 16949 Quality Management Systems.
Automotive or industrial manufacturing experience preferred.
Hands-on, self-starter with the ability to work effectively in a team environment and continuously improve processes.
Six Sigma Yellow, Green, or Black Belt certification (or equivalent training) preferred.
Experience with Lean Manufacturing and 6S techniques is a plus.
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FXI
Mar 03, 2025