Casting Engineer (Foundry)

Optimize casting processes to produce high-quality metal components. This involves ensuring the efficiency, cost-effectiveness, and reliability of casting operations while maintaining strict adherence to safety and quality standards. The Casting Engineer collaborates with cross-functional teams to troubleshoot issues, implement improvements, and support the overall manufacturing goals of the organization.

KEY RESPONSIBILITIES:

• Collaboration in design and development for sand & permanent mold casting processes for new and existing products.
• Optimize sand molds and cores to ensure high-quality castings.
• Collaborate with design engineers to review product designs and recommend modifications for manufacturability.
• Implement process improvements to enhance efficiency, reduce costs, and improve product quality.
• Oversee the production process, including mold preparation, pouring, and finishing.
• Troubleshoot and resolve casting defects and production issues.
• Maintain and update process documentation and standard operating procedures.
• Ensure compliance with safety and environmental regulations.
• Provide technical support and training to production staff.

• Review engineering prints for accuracy and putting in change requests when necessary.
• Participate in implementing new methods and systems, including preparing documentation, designing and installing new equipment, conducting training for others, and designing tests to evaluate new methods.
• Identify areas of safety improvement and implement solutions to reduce injuries or accidents.
• Evaluate areas of quality improvement and implement solutions to reduce waste.

• Act, Live, and Behave by TCF Core Values.
• Other duties as assigned.

QUALIFICATIONS:

• Bachelor's degree in Mechanical Engineering, Metallurgical Engineering, or a related field.
• Minimum of 3 years of experience in sand and permanent mold casting or a similar manufacturing environment.
• Strong knowledge of casting processes, materials, and equipment.
• Proficiency in CAD software and casting simulation tools will have an advantage but not mandatory.
• Excellent problem-solving and analytical skills.
• Strong communication and teamwork abilities.
• Attention to detail and a commitment to quality.
• 50% travel (if not located in Iowa).

PHYSICAL DEMANDS/WORKING CONDITIONS:

• Standard office environment
• Ability to occasionally lift up to 20 pounds
• Ability to occasionally climb, balance, stoop, kneel, reach
• Ability to work extended hours sitting at a computer
• Some Travel may be required