Machine Operator-East - Turning - 3rd shift - Columbus, IN

JOB DESCRIPTION:

The CNC operator handles the computer numerical control machine (lathes, grinders, heat-treat). Maintaining, setting, and adjusting the machine are all part of the operator's daily tasks. This includes knowledge of the software and hardware of the machine.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Operators must follow all Safety, Quality, fabrication rules and equipment maintenance requirements as documented in the company's quality system
• Operators are responsible for operating computer numerical control machines ("CNC") (Latches, grinders, turning, and heat treat equipment) for metal component parts
• Monitor equipment functions
• Maintain all oil and coolant levels, clean out chips from all lathes empty chip hoppers and scrap, complete recuts and repairs
• Maintain clean and orderly work assigned work area
• Operators must also recognize the negative impacts that result in not following documented standards
• All Operators are to inspect product that are received to line and before it leaves their process.
• Once job specific training has been verified operators will then aid in the training of new operators
• Keeps management and technical support aware of any need for assistance with safety, quality or machine operations issues
• You are responsible for ensuring the machine produces high quality products, runs smoothly and at capacity, and is properly maintained
• Any other duties assigned by manager

REQUIRED KNOWLEDGE, SKILLS, EDUCATION, AND ABILITIES:

• High School Diploma
• Six months minimum experience operating a CNC lathe and or machining center responsible for loading parts, inspecting parts, changing offsets and tooling.
• Basic understanding of NC Turn process
• Must be able to read and interpret piece part drawings and make decisions regarding part quality and offset changes.
• Experience with Okuma or FANUC equipment types and controls strongly preferred
• Must have experience using measuring tools such as drop indicators, dial bore gauges, plug gauges and calipers.
• Able to work in a fast-paced environment running multiple production lines.
• Willing to perform light preventative maintenance on equipment during the shift.
• Must be able to lift 12-20 lbs. on a regular basis for an 8-12 hour period.
• Must be able to stand for an entire 8-12 hour shift.

PHYSICAL REQUIREMENTS:

1. Good Vision:




• Clarity for Inspection: Operators need to have good eyesight to monitor the operation of machines, observe production quality, and inspect finished products for defects or inconsistencies.
• Close-up Vision: For adjusting controls or reading machine gauges, control panels, and other settings, sharp near-vision is necessary.




2. Manual Dexterity and Hand-Eye Coordination:




• Machine Operation: Operators must possess excellent hand-eye coordination to work with complex machines, handle small parts, and perform manual adjustments while ensuring the machinery is running smoothly.
• Tool Handling: They may need to handle tools for setting up or maintaining machines (e.g., wrenches, screwdrivers, and calibration tools), which requires fine motor skills.




3. Physical Stamina and Endurance:




• Long Shifts: Manufacturing machine operators often work long shifts, sometimes in high-intensity environments, requiring endurance and the ability to stay focused for extended periods.
• Standing/Walking: Operators typically spend significant time standing, walking, or moving around the machine floor. The ability to remain on your feet without fatigue is essential.
• Lifting and Carrying: Depending on the type of machinery, operators may need to lift heavy parts or materials. Physical strength is necessary for tasks that involve lifting, moving, or repositioning equipment or supplies.




4. Physical Coordination and Posture:




• Precision Movements: Adjusting and fine-tuning machinery often requires precise movements, whether it's pressing buttons, adjusting dials, or fixing mechanical issues.
• Correct Posture: Maintaining good posture is essential, especially when operators are bending, squatting, or reaching while setting up or fixing machines. Proper ergonomics help prevent long-term physical strain.




5. Adaptability to Environmental Conditions:




• Temperature and Noise: Manufacturing environments can be noisy, hot, cold, or have strong odors. Operators must be comfortable working in such environments while ensuring safety and performance.
• Safety Equipment: Operators must be able to wear and work with personal protective equipment (PPE), including earplugs, goggles, gloves, and safety shoes, to ensure their protection while working around hazardous machines and materials.




6. Awareness of Safety Protocols:




• Safe Handling of Machines: Operators must understand how to handle machines and materials safely to avoid injury to themselves and others. They must be able to perform quick actions if machines malfunction or if safety protocols need to be followed.
• Emergency Situations: In case of emergencies (e.g., machine malfunction, fire, or safety breach), operators must be physically capable of reacting quickly, turning off machines, or following emergency procedures.

MENTAL REQUIREMENTS:

1. Technical Knowledge and Skills:




• Machine Operation: Operators need to understand how machines work, including how to load materials, adjust settings, monitor performance, and make necessary changes to keep machines running at optimal performance.
• Basic Troubleshooting: Operators must have technical knowledge to identify issues with the machinery, perform basic repairs, or know when to escalate problems to maintenance personnel.
• Quality Control: They need to assess the quality of the products being produced, ensuring that they meet required standards. This includes checking measurements, alignment, and defect identification.




2. Attention to Detail:




• Monitoring Output: Operators must pay close attention to the quality and consistency of the products being produced. Small deviations in machine settings can result in defects that affect product quality.
• Precision in Adjustments: Any adjustments to machine settings, calibration, or process controls must be done with precision to avoid errors in production and ensure quality.




3. Problem-Solving and Critical Thinking:




• Identifying Malfunctions: When machines break down or the production line stalls, operators must use problem-solving skills to quickly identify the cause of the issue and either fix it themselves or report it.
• Quick Decision-Making: Operators may need to make quick decisions, such as adjusting machine settings, switching materials, or troubleshooting minor faults, to prevent production delays.




4. Concentration and Focus:




• Attention During Operation: Machine operators need to remain highly focused to ensure that machinery is operating correctly, and production standards are being met. Even small distractions can lead to errors or accidents.
• Continuous Monitoring: Machines can require constant monitoring, including checking speeds, temperatures, or production rates, which demands sustained mental focus over long periods.




5. Memory and Retention:




• Remembering Settings: Operators need to remember machine settings, product specifications, and previous troubleshooting steps. Accurate retention of these details is essential for optimizing machine performance.
• Recalling Procedures: They must recall standard operating procedures (SOPs) quickly when adjusting or troubleshooting machines or handling emergency situations.




6. Time Management:




• Productivity and Deadlines: Operators often need to balance productivity with quality control. They must meet production targets and ensure that each machine cycle is efficient, without compromising safety or product standards.
• Task Prioritization: They must manage multiple tasks, such as operating machines, monitoring production, maintaining equipment, and following safety checks, all while prioritizing urgent tasks.




7. Communication Skills:




• Reporting Issues: Operators need to communicate clearly with supervisors, maintenance teams, and other staff members when machines need repairs or when production issues arise.
• Team Collaboration: Machine operators often work as part of a team, so being able to communicate effectively and understand the roles of others is essential for smooth operation.




8. Stress Management:




• Working Under Pressure: Manufacturing environments can be fast-paced, and operators may be required to meet tight deadlines. The ability to stay calm under pressure is critical to avoid mistakes that could disrupt production.
• Handling Production Delays: When machines break down or production slows, operators must remain composed, quickly troubleshoot, and find solutions without causing panic or making errors.




9. Continuous Learning and Adaptability:




• Adapting to New Technologies: As machinery and manufacturing technology evolve, operators must be willing to learn new systems, tools, and procedures to keep up with industry advancements.
• Training: Operators may need to regularly attend training sessions to learn how to operate new machines, comply with safety regulations, or improve efficiency.